Frequently Asked Questions

About PVpallet

PVpallet Products & Services

Solar Panel Pallets (PVpallet Series X)

Instructions, Handling, & Field Use

Pricing & Ordering

  • PVpallet is a reusable packaging company serving solar and electrical distribution professionals that designs, manufactures, and supports reusable packaging systems like solar panel pallets, BOS bulk bins, and custom packaging solutions.

    The term PVpallet also refers to our flagship solar panel pallet, the PVpallet Series X.

  • PVpallet specializes in solar-specific reusable packaging, including:

    • Reusable solar panel pallets (PVpallet Series X and related systems)

    • Bulk containers for balance of system components like electrical and trackers

    • Custom reusable packaging for solar equipment

    • Packaging consulting and system design

    • Reverse logistics and reuse programs

    Unlike general-purpose pallet suppliers, PVpallet solutions are engineered around the real handling, transport, and jobsite conditions unique to solar projects.

  • PVpallet’s packaging solutions help solar companies reduce panel breakage, eliminate single-use pallets, improve logistics safety, and support sustainability and ESG goals—all while lowering total packaging costs.

  • PVpallet works with a wide range of companies across the solar supply chain, including manufacturers, EPCs, installers, distributors, and logistics providers. Each group uses PVpallet products in slightly different ways to improve efficiency, reduce damage, and eliminate disposable packaging.

    • Solar manufacturers partner with PVpallet to reduce damage, replace wood pallets and cardboard packaging, and deliver a cleaner, more durable packaging solution to their customers.

    • EPCs and developers use PVpallet’s reusable solar panel pallets and bulk containers to streamline project logistics and optimize jobsite and laydown areas.

    • Solar installers use PVpallet solar panel pallets to organize warehouses, kit jobs, and speed up field installation.

    • Electrical distributors use reusable bulk containers and solar panel pallets to optimize solar equipment handling, storage, and order consolidation.

    • Warehouses and logistics providers use PVpallet products to reduce freight damage and support reuse and reverse logistics programs.

  • No. While solar panel pallets are a core offering, PVpallet also provides reusable packaging solutions for a wide range of solar and industrial applications, including:

    • Balance of System (BOS) components such as wire coils, conduit, combiners, hardware, and trackers

    • Warehouse and distribution environments supporting solar manufacturing, kitting, and deployment

    • Custom reusable packaging and packaging consulting for unique components and logistics workflows

    Many customers use a combination of PVpallet pallets, bulk containers, and custom packaging to organize warehouses, improve material flow, and optimize storage and handling across their solar operations.

  • PVpallet is not just selling pallets — it’s delivering packaging systems. Key differences include:

    • Designed specifically for solar, not general freight

    • Focus on reuse, reverse logistics, and total cost of ownership

    • Reduced damage and disposal costs over time

    • Support for ESG, sustainability, and zero-waste initiatives

    • Ability to design custom packaging for unique components

    This systems-based approach helps customers move beyond single-use packaging and toward more efficient, repeatable logistics.

  • PalletsandBins.com is PVpallet’s e-commerce platform, created to make it easier to purchase standard reusable pallets and bulk containers online.

    • PVpallet.com → solar-specific solutions, custom packaging, consulting, and system design

    • PalletsandBins.com → online purchasing for standard pallets, bins, and containers

    Both sites work together to support different buying needs—whether you’re sourcing a few pallets online or designing a packaging system for large solar projects.

  • PVpallet products are designed for multiple reuse cycles and made from durable, recyclable materials. By replacing disposable wood pallets and packaging, PVpallet helps reduce landfill waste, deforestation, and emissions—while still meeting the performance demands of the solar industry. Learn more about our commitment to sustainability.

  • You can contact PVpallet to request a quote, ask about custom packaging solutions, packaging consulting, or get help choosing the right reusable solar packaging for your project.

    Ways to get in touch:

    • Contact form: Submit your inquiry on our contact page.

    • Request a quote or custom packaging review: complete the quote form and our sales team will reach out to you.

    • General information and support: Call us at 877-787-2553 or email info@pvpallet.com.

    • Follow us: Connect with PVpallet on LinkedIn for updates and industry insights

  • PVpallet offers solar panel pallets, reusable bulk containers for eBOS components, custom reusable packaging solutions, and packaging consulting and system design services.

  • PVpallet’s solar panel pallets are purpose-built to safely transport and store photovoltaic modules. The flagship product is the PVpallet Series X solar panel pallet—a collapsible, adjustable, reusable pallet designed to replace traditional wood pallets used throughout the solar industry.

    Key benefits include:

    • Secure panel stabilization during transport

    • Reduced breakage and microcracks

    • Improved jobsite handling and safety

    • Stackable up to four pallets high

    • Elimination of disposable wood pallets

    PVpallet solar panel pallets support residential, commercial, and utility-scale solar modules and can be configured or customized to fit specific panel dimensions, shipping methods, and project logistics.

  • PVpallet provides reusable bulk containers for balance-of-system (BOS) components and other solar equipment, including wire coils, trackers, hardware, electrical enclosures, and small assemblies.

    These containers help:

    • Reduce product damage and loss

    • Improve warehouse organization

    • Simplify material handling on jobsites

    • Provide weather protection

    • Optimize jobsite storage

    • Eliminate single-use cartons and gaylords

    PVpallet bulk containers are commonly used by solar manufacturers, EPCs, installers, and distributors supporting high-volume solar projects.

  • Yes. For products that don’t fit standard pallets or containers, PVpallet designs custom reusable packaging solutions tailored to specific components, shipping lanes, and operational workflows.

    Custom solutions may include:

    • Modified pallet dimensions

    • Component-specific dunnage

    • Hybrid pallet-and-bin systems

    • Packaging for racking, trackers, and electrical equipment

    These solutions are often developed as part of a broader packaging strategy to support repeat projects and long-term reuse.

  • Beyond physical products, PVpallet provides packaging consulting and system design services to help customers evaluate their current packaging, damage rates, logistics processes, and disposal costs.

    This service helps companies:

    • Identify opportunities to replace disposable packaging

    • Reduce total cost of ownership

    • Design scalable, reusable packaging systems

    • Support sustainability and ESG initiatives

    Packaging consulting is commonly used by customers managing complex or multi-project solar supply chains.

  • The PVpallet solar panel pallet is a reusable, collapsible pallet system designed specifically for transporting and storing photovoltaic (PV) modules. Developed by PVpallet, it replaces traditional wood pallets with a durable, adjustable solution built for the realities of the solar supply chain.

    The flagship model is the PVpallet Series X solar panel pallet, engineered to reduce damage, improve handling, and eliminate disposable packaging across residential, commercial, and utility-scale solar projects.

  • Key benefits include:

    • Secure panel stabilization during loading and unloading

    • Reduced breakage and microcracks

    • Improved jobsite handling and safety

    • Stackable up to four pallets high

    • Elimination of disposable wood pallets

    These benefits help improve efficiency while lowering total packaging and logistics costs over time.

  • Yes. PVpallet solar panel pallets are reusable across multiple project cycles and made from durable plastic materials that are 100% recyclable at end of life. This helps reduce packaging waste and supports more sustainable solar construction practices.

  • Yes. While PVpallet solar panel pallets have a higher upfront cost than wood pallets, customers typically see savings after only a few uses due to:

    • Reduced panel damage

    • Lower disposal and cleanup fees

    • Fewer jobsite delays

    • Improved logistics and material handling efficiency

    This makes PVpallet solar panel pallets a cost-effective solution over the life of a project or across repeat deployments.

  • Yes. PVpallet systems are designed to be compatible with standard forklifts, pallet jacks, and warehouse equipment, making them easy to integrate into existing logistics and material handling operations.

  • Yes. PVpallet solar panel pallets can be configured or customized to fit specific panel dimensions, shipping methods, stacking requirements, and project logistics—supporting a wide range of module formats and supply chain workflows.

  • While the PVpallet solar panel pallet is purpose-built for the solar industry, the PVpallet packaging system can also be used for other large-format products that require added protection during transit and storage.

    Common non-solar applications include:

    • Windows and doors

    • Glass panels and architectural glass

    • Rugs and rolled materials

    • Other large, flat, or fragile products

    PVpallet is well-suited for any large-format product that benefits from secure stabilization, edge protection, and reusable packaging throughout shipping, warehousing, and handling.

  • PVpallet provides user instruction pages with guidance on proper assembly, loading, banding, stacking, handling, and storage of PVpallet solar panel pallets. These instructions help ensure safe use, protect solar modules, and maximize pallet performance and reuse.

    Customers are encouraged to review the instructions before first use and share them with warehouse teams, installers, and logistics partners.

  • Yes. PVpallet products—including solar panel pallets and bulk containers—are made from durable plastic materials that are safe for outdoor storage when handled properly.

    However, approved stacking heights may differ between indoor and outdoor environments. Factors such as ground conditions, weather exposure, wind, and surface leveling can impact stability outdoors. As a result, recommended stacking heights for both solar panel pallets and bulk containers may be lower outdoors than indoors.

    Customers should always follow PVpallet’s user instructions and stacking guidelines for the specific product and environment to ensure safe storage and handling.

  • PVpallet user instruction pages are available on the User Guides page and provide detailed guidance for safe and proper use of PVpallet solar panel pallets and BOS bins.

  • Pricing for PVpallet solar panel pallets varies based on pallet configuration, quantity, and project needs. While reusable pallets have a higher upfront cost than wood pallets, many customers see savings after only a few uses through reduced damage, lower disposal fees, and improved logistics efficiency.

    Standard pricing for select products is available at palletsandbins.com, while custom configurations and large project volumes are quoted directly.

  • Pallets & Bins: Standard reusable packaging options like reusable pallets, solar panel pallets, and bulk containers can be purchased online through our online store, PalletsandBins.com.

    Direct: Custom packaging solutions, large project volumes, and consulting services are handled directly by the PVpallet team.

    This dual-site approach allows customers to buy quickly online when needs are straightforward—or work directly with the PVpallet team when solutions are more complex.

    Not sure which option is right? Contact us and we’ll point you in the right direction.

  • Yes. For large projects, repeat orders, or multi-site programs, PVpallet offers project-based and volume pricing. These programs are handled directly through the PVpallet team to ensure the best fit and total cost of ownership.

  • Lead times vary based on product type and order size. Standard products ordered through PalletsandBins.com typically ship faster, while custom packaging solutions and large-volume orders may require additional production time.

    Specific lead times are provided at the time of order or quote.