Reusable Solar Panel Pallets
Built to move and store solar panels safely.
PVpallet solar panel pallets are reusable, heavy-duty packaging solutions designed to protect solar modules across residential, commercial, and utility-scale projects. They help installers and warehouse teams safely store, move, and handle solar panels—from delivery and warehouse storage to installation. Built specifically for solar applications, PVpallet solar panel pallets reduce breakage, improve stacking and organization, and eliminate the waste and inconsistency of single-use pallets.
Packaging Designed for Solar Panels
Engineered specifically for solar panels to improve protection, storage, and handling.
Solar panels are high-value, fragile products, and the way they’re packaged directly affects damage rates and handling efficiency. PVpallet solar panel pallets are designed specifically for solar modules—not adapted from generic pallet designs. Unlike traditional wood pallets and single-use packaging, PVpallet pallets provide consistent support and load stability during warehouse storage, transport, and jobsite handling. The result is less breakage, better organization, and more reliable handling across multiple projects.
Trusted by Solar Teams Across the Supply Chain
Solar Installers
Reduce solar panel breakage during delivery, staging, and installation
Enable efficient storage and handling on the jobsite, even in tight or temporary staging areas
Support safer, more efficient handling across rooftops, ground-mount sites, and utility-scale jobsites
Keep panels organized and protected throughout installation operations
Improve consistency across high-volume and multi-project workflows
Save time and labor by eliminating inefficient repackaging processes
Case study: Stateline Solar integrated PVpallet’s reusable solar panel pallets and achieved a 92% reduction in solar panel breakage, significantly reducing damage and related costs while improving jobsite efficiency.
How Stateline Solar Transformed Their Installation Preparation →
Solar Warehouses & Distribution Centers
Optimize warehouse storage density for solar modules
Enable efficient storage and handling on the warehouse floor
Improve inventory organization and pallet stacking consistency
Streamline inbound and outbound material handling
Reduce damage during forklift handling and internal transport
Support faster staging and order fulfillment
Warehouse testimonial: A solar distribution warehouse described PVpallet pallets as providing “outstanding quality and service,” noting improved stacking, easier handling, and fewer damaged modules after switching to PVpallet reusable pallets.
“PVpallet’s solar panel pallet is an essential product to our operations. The pallets keep excess module inventory clean, neat, and damage free during project transport and warehousing. PVpallet has reduced inventory losses and increased our bottom line.”
— Eric Pals, Tick Tock EnergySolar Panel Pallet Key Benefits
Reduce solar panel breakage & packaging waste
Reduce panel breakage by up to 92% — Full-height sidewalls and a reinforced base protect solar modules during warehouse storage, transport, and jobsite handling.
Lower disposal and replacement costs — Fewer damaged panels means less waste and fewer costly replacements.
Efficient return logistics — Removable sidewalls lock into the pallet base, allowing pallets to return at 1/5 the erected size.
Lower labor and disposal costs — Reusability, added protection, and consistent handling reduce repackaging, cleanup, and waste removal.
Sustainable by design — Made from post-consumer HDPE and 100% recyclable at end of life.
Optimize warehouse storage, stacking & handling safety
Safer storage for loose solar panels — Robust pallet construction provides a stable, organized way to store and manage modules in warehouse environments.
Fits a wide range of panel sizes — Customizable pallet widths support multiple solar panel dimensions with a single packaging solution.
No load on the panels when stacked — Reinforced sidewalls ensure zero weight is placed on the modules when stacking pallets up to four high.
Simplified staging and partial shipments — Load-management features support vertically stacked panels, making it easier to stage, ship, and break down partial loads.
Quick Overview
PVpallet's solar panel pallets are purpose-built to reduce panel breakage, streamline operations, improve safety, and optimize storage. Watch this quick video to learn how.
Want to know more? Watch the Full Product Demo.
Solar Panel Pallet Options & Specs
PVpallet offers two solar panel pallet options—Series X and Series XL—each designed to protect solar modules while supporting efficient warehouse storage, transport, and jobsite handling. Both pallets deliver the same core benefits of reduced breakage, safer stacking, and reusable packaging, with sizing optimized for different panel formats.
PVpallet Series X
The Series X is designed for most residential and commercial solar panels and is the most commonly used option for installers and solar warehouses managing residential projects.
Exterior Dimensions (L x W x H):
90” x 48” x 50.1”, collapsed height: 10.5”
Max. Interior Dimensions (L x W x H): 83.5” x 44.8” x 42.2”*
Min. Interior Dimensions (L x W x H): 63.5” x 44.8” x 42.2”*
Side Wall Dimensions (L x W x H): 44.9” x 3.25” x 42.2”
Total Pallet Weight: 314 lb total (Wall: 53 lb, Base: 208 lb)
Module Capacity: 32 (35 mm), 27 (40 mm)
Max Load Capacity: 2,000 lb**
Stacking: 4-high**
53’ Trailer Quantity: 26 erect (13 stacks of 2 pallets), 130 collapsed (13 stacks of 10 pallets)
PVpallet Series X.L
The Series XL is designed for larger and longer solar modules, including utility-scale and oversized panel formats that require additional length and support. Custom pallet lengths available upon request.
Exterior Dimensions (L x W x H):
96.5” x 48” x 50.1”, collapsed height: 10.5”Max. Interior Dimensions (L x W x H): 90” x 44.8” x 42.2”*
Custom lengths available upon request.Min. Interior Dimensions (L x W x H): 70” x 44.8” x 42.2”*
Side Wall Dimensions (L x W x H): 44.9” x 3.25” x 42.2”
Total Pallet Weight: 320 lb total (Wall: 53 lb, Base: 214 lb)
Module Capacity: 32 (35 mm), 27 (40 mm)
Max Load Capacity: 2,000 lb**
Stacking: 2-high**
53’ Trailer Quantity: 24 erect (12 stacks of 2 pallets), 120 collapsed (12 stacks of 10 pallets)
Not sure which pallet you need?
PVpallet works directly with installers and warehouse teams to match the right pallet—Series X, Series XL, or a custom solution—to your panel sizes, storage layout, and handling requirements.
*Series X and XL side walls are adjustable in 2” (50.8 mm) increments. Series X.L standard maximum interior length is 90”; custom lengths available upon request. Dimensions may vary in extreme temperatures.
**As all products can have unique loading patterns and shifting characteristics, PVpallet recommends that customers perform their own load capacity testing. PVpallet’s standard is to target and test to the maximum weight limits as shown in the specifications. PVpallet does not warrant that all loads will perform the same as lab testing.
Download Spec Sheet
Frequently Asked Questions
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PVpallet offers two solar panel pallet options designed to accommodate a wide range of module sizes.
Series X fits most residential and commercial solar panels, with adjustble interior lengths from 63.5” to 83.5”. It supports up to 32 modules (35 mm) or 27 modules (40 mm) per pallet.
Series XL is designed for longer and larger-format panels, with interior lengths ranging from 70” to 90”.
Custom pallet lengths are available upon request to accommodate oversized or non-standard modules.
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Yes. PVpallet solar panel pallets are ideal for managing solar modules after they’ve been removed from manufacturer packaging. The removable sidewalls provide added edge protection and help stabilize panels during handling, storage, and transport.
The pallet design also enables vertically stacked modules, making it easier to organize loose panels in warehouses, stage panels on jobsites, and safely manage partial loads without relying on original packaging.
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Yes. PVpallet solar panel pallets are designed for warehouse storage, stacking, and material handling, especially when panels are no longer in manufacturer crates. Full-height sidewalls and load-management features help keep modules protected, aligned, and organized during forklift handling and storage.
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Full-height sidewalls, a reinforced base, and integrated load-management features stabilize panels during storage, transport, and jobsite handling—resulting in significantly lower breakage rates, including customer-reported reductions of up to 92%.
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Yes. PVpallet pallets are built for repeated use across multiple projects. Removable sidewalls allow pallets to return at 1/5 of their erected height, reducing return freight costs and packaging waste.
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In a standard 53’ trailer, up to 26 erect Series X pallets or 24 erect Series XL pallets can be shipped. When collapsed, up to 130 Series X or 120 Series XL pallets can be transported per trailer.
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The best option depends on your panel length. PVpallet’s team can help you select the right pallet—or design a custom-length solution—based on your specific module dimensions.